The majority
of the food that we consume is packaged. Rarely is there items fresh, with the
exception of fruits and vegetables. This means there are many steps taken in
order to get that food into the packages and the faster it is done the more
product can be shipped to the stores for sales.
Imagine
cooking up a batch of cereal, then checking it for burnt pieces or problems,
then placing it into a bag, then a box. It's quite a few steps, and you have to
repeat the process as a case of cereal is 12 boxes. So you would have to do
this 12 times then box them all up for shipping. With one person and a little
bit of counter space it can be done, but will take hours to do. So
manufacturers got smart and started using conveyors to speed up the process.
There are
tons of different conveyors that are used in processing food and the start in
the kitchen with the cooking process. These conveyors move the food along that
needs to be cooked, allowing hundreds of times more food to be processed then
would be otherwise. Then the food is taken to other conveyors some mechanical
and some manual that will move the food along in order to be packaged and boxed
each step of the way. The conveyors work to not only move the food to its next
destination for processing but also allows the operators to be checking for
defects and problems each step of the way. It's an efficient and steady way to
manufacture a large of amount of food in a short amount of time.
These
methods apply to fresh fruit and vegetable as well with the conveyors on a more open platform.
They are wide and manage to flow through with operators on both side of it in
order to eliminate any bad produce so that it doesn't hit the market. It also
allows them to be tagged in the grocery stores with their own private conveyors
to handle everything on.
The
conveyors come in different shapes and sizes. Most of the ones that are used in
large factories consist of motorized units that require someone to turn them on
and off, stopping them on occasion if there is an issue. Some are portable,
called nestaflex, or grids, racks and other names that help people identify
them. They are used to unload and load the trucks as well as handle cooking,
packaging, boxing, labeling, coloring and flavoring. Many of them use rollers underneath
a moving belt and some run down shoots for momentum and easy processing.
It takes
speed and precision on the workforce that is used in order to be spotting any
issues with the food, which is why several are used in the process. In case one
person misses something there are generally three others that will spot it.
This not only provides jobs, and skills, but allows more product to be processed at a quicker pace then
someone trying to do something themselves in a little kitchen.
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